Senior Optical Fabrication Process Engineer

Company: ASML
Location: Wilton
Posted on: June 3, 2025

Job Description:

ASML US brings together the most creative minds in science and technology to develop lithography machines that are key to producing faster, cheaper, more energy-efficient microchips. We design, develop, integrate, market and service these advanced machines, which enable our customers - the world's leading chipmakers - to reduce the size and increase the functionality of their microchips, which in turn leads to smaller, more powerful consumer electronics. Our headquarters are in Veldhoven, the Netherlands, and we have 18 office locations around the United States.Job Description:This position is for a highly skilled individual with innovative attitude and motivated Process Engineer to join ASML Wilton Factory Optical Fabrication team. The ideal candidate will play a critical role in process development, optimization, and sustaining support for optics manufacturing technologies. This position focuses on driving yield improvement, reducing scrap, and enhancing overall process efficiency across various polishing and fabrication operations while supporting industrialization of new development processes for production integration. Role and responsibilities:Champion a safety-first culture through the identification of potential hazards, application of risk assessment methodologies, and implementation of mitigation controls in accordance with Environmental, Health, and Safety (EHS) standards. Ensure all tasks are executed in compliance with site-specific safety procedures and regulatory requirements such as of wearing all required Personal Protective Equipment (PPE), including but not limited to safety glasses, hearing protection, and other task-specific protective equipment within manufacturing areas.Drive a quality-motivated approach through rigorous process validation, consistent quality metrics monitoring, and zero-defect mindset.Maintain focus on on-time delivery by balancing process improvements with production schedules and customer commitments.Develop, optimize, and sustain optical fabrication processes, including generating, grinding, high-speed polishing, pad polishing (PP), and continuous polishing (CP). Implement process controls and lead troubleshooting efforts for process-related issues, including root cause analysis and corrective/preventive actions.Ensure all processes meet ISO9001 and ISO14001 standards, maintaining traceability, compliance, and audit readiness.Collaborate with cross-functional teams including production, quality, metrology, and equipment maintenance to resolve technical challenges and implement sustainable solutions.Define process specifications and control limits; utilize statistical analysis tools (e.g., JMP, Minitab) to evaluate process capabilities and drive data-driven decision-making and maintain 6P=P from feasibility to production readiness phases.Apply Six Sigma principles to continuous process improvement initiatives, and support cost reduction projects using structured problem-solving methodologies to identify and address sources of variation in optical fabrication processes.Perform hands-on process trials and support qualification of new equipment, materials, and process changes to enhance production performance.Document and maintain process specifications, work instructions, and standard operating procedures (SOPs) to ensure knowledge retention and standardization.Provide training and mentorship to junior engineers and technicians to build process expertise within the team.Regularly report on process Key Performance Indicators (KPIs) with data-backed findings and report progress to management.Support process control initiatives, lead troubleshooting efforts for process-related issues, and implement solutions to prevent recurrence. Required QualificationsBachelor's or Master's degree in Engineering (Mechanical, Optical, Materials, or related field)Minimum 5 years of experience in optical fabrication process engineering or a related manufacturing environmentHands-on experience with optics fabrication techniques, including CNC machining, polishing, and surface inspectionStrong understanding of process control methodologies and statistical analysis techniquesProficient in statistical process control (SPC), root cause analysis (RCA), and lean manufacturing toolsFamiliarity with metrology techniques and quality assurance in optics manufacturingProficiency in data analysis tools such as JMP, Minitab, or equivalent softwareDemonstrated ability to lead problem-solving initiatives and implement process improvementsExcellent communication and teamwork skills, with ability to work effectively across different departmentsAbility to manage multiple priorities and deliver results under tight deadlines Preferred QualificationsStrong analytical skills with the ability to interpret complex data sets for process optimization.Knowledge of production planning to address potential bottlenecks while maintaining high-quality outputs.Experience in a semiconductor or precision optics manufacturing environmentKnowledge of Design of Experiments (DOE) and Six Sigma methodologiesFamiliarity with coating or cleaning processesPrevious experience in a leadership or mentorship role within an engineering teamExperience with SAP or MES systemsKnowledge of cleanroom protocols and practicesAdditional InformationThe physical demands described below represent those required to successfully perform the essential functions of this Process Engineer role. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.Regular computer work requiring sitting, typing, and precise hand-eye coordinationFrequent movement within the optics fabrication floor and office environmentsOccasional need to lift or move equipment, tooling, or materials weighing up to 35 poundsRequired visual abilities include close vision, color differentiation (for inspection and analysis), and the ability to interpret detailed technical informationWork performed primarily in an optics fabrication environment that may include exposure to noise, vibration, and various processing equipmentMust be comfortable working around lasers, working with ladders, working on platforms, and working around chemicals.Must be able to wear required PPE (personal protective equipment) including safety glasses, hearing protection, and other protective equipment as required in manufacturing areasAbility to analyze complex data, interpret technical documents, and communicate findings effectivelyCapability to respond to production issues in a timely manner, which may occasionally require extended periods of standing or walking through production areas with various fabrication equipmentSome travel may be required to support global manufacturing and supplier interactions dependent on business needs.This position requires access to controlled technology, as defined in the United States Export Administration Regulations (15 C.F.R. - 730, et seq.). Qualified candidates must be legally authorized to access such controlled technology prior to beginning work. Business demands may require ASML to proceed with candidates who are immediately eligible to access controlled technology.Diversity and inclusionASML is an Equal Opportunity Employer that values and respects the importance of a diverse and inclusive workforce. It is the policy of the company to recruit, hire, train and promote persons in all job titles without regard to race, color, religion, sex, age, national origin, veteran status, disability, sexual orientation, or gender identity. We recognize that diversity and inclusion is a driving force in the success of our company.Need to know more about applying for a job at ASML? Read our frequently asked questions.Request an AccommodationASML provides reasonable accommodations to applicants for ASML employment and ASML employees with disabilities. An accommodation is a change in work rules, facilities, or conditions which enable an individual with a disability to apply for a job, perform the essential functions of a job, and/or enjoy equal access to the benefits and privileges of employment. If you are in need of an accommodation to complete an application, participate in an interview, or otherwise participate in the employee pre-selection process, please send an email to USHR_Accommodation@asml.com to initiate the company's reasonable accommodation process.Please note: This email address is solely intended to provide a method for applicants to initiate ASML's process to request accommodation(s). Any recruitment questions should be directed to the designated Talent Acquisition member for the position.

Keywords: ASML, Portland , Senior Optical Fabrication Process Engineer, Other , Wilton, Maine